ISO 9001 Certified NdFeB Production

Neodymium Arc Magnets

Custom neodymium arc magnets for motors, generators, magnetic couplings, and rotor assemblies. Available in different grades, coatings, magnetization directions, and segment dimensions to match your magnetic circuit, working temperature, and assembly requirements.

Neomettech Custom Neodymium Arc Magnet Services

We support customized NdFeB arc magnets and other shapes based on application requirements, magnetic circuit design, working temperature, coating environment, dimensional tolerance, and assembly structure.

Magnet grade icon

Grade

From N35 to N52, including H, SH, UH and other high-temperature grades.

Shape customization

Shape

Arc segments, curved blocks, motor magnet segments, chamfered edges, customized inner/outer radius, arc length, thickness, and segment angle.

Tolerance control icon

Size & Tolerance

Custom dimensions with precision machining and tolerance control support.

Coating service icon

Coating

Ni-Cu-Ni, epoxy, zinc and other coating options for different environments.

Magnetization direction icon

Magnetization

Radial magnetization is commonly used for motor arc magnets, with poles on the inner and outer curved surfaces. Parallel, diametrical, and custom pole orientations are also available.

Need Custom Arc Magnets?

Send your drawing or application requirements for custom NdFeB arc magnet solutions.

NdFeB magnet manufacturing
Magnet production workshop
Industrial magnet inspection

Why Global Buyers Choose Neomet Tech?

We support global industrial buyers with custom sintered NdFeB magnets from sample development to massproduction, combining in-house manufacturing capability, gualified supply resources, and application-orientedtechnical communication.

01

Stable Production Capacity

Our own and qualified partner manufacturing facilities each offer over 3,000 tons of annual sintered NdFeB production capacity, supporting stable lead times, scalable production planning, and long-term supply reliability.

02

Proven Manufacturing Experience

With over ten years of projectand manufacturing experience,we support customers incontrolling key production factors such as machiningtolerance, magneticpertormance consistency,coating reliability and process inspection.

03

Long-Term Industrial Cooperation

Our magnets are widely used in industrial applications where stable quality,clear communication, and reliable project follow-up are important for both development and mass production projects.

Why Use Neodymium Arc Magnets?

Neodymium arc magnets, also called segment magnets, are designed for rotating magnetic systems where magnets need to fit around a circular rotor, stator, or magnetic assembly. Their curved shape allows better matching with motor structures and helps improve magnetic field distribution in compact, high-efficiency designs.

Compared with rectangular or cylinder magnets, arc magnets are shaped to follow the radius of a rotor or circular assembly. This makes them especially suitable for BLDC motors, PMSM motors, servo motors, generators, magnetic couplings, and other applications where the magnet must work within a curved magnetic circuit.

Depending on the design requirements, neodymium arc magnets can be customized by inner radius, outer radius, arc angle, length, width, thickness, grade, coating, tolerance, and magnetization direction. Common magnetization options include radial, parallel, or customized magnetization patterns based on the magnetic circuit design. ( View NdFeB Magnet Grade Data )

With strong NdFeB magnetic performance and a motor-oriented segment shape, neodymium arc magnets are widely used in rotor assemblies, motor stators, generators, magnetic transmission systems, and custom rotating magnetic devices.

Key features of neodymium arc magnets include:

  • Curved segment shape for rotors, stators, and circular magnetic assemblies
  • High magnetic performance for compact and high-efficiency motor designs
  • Custom inner radius, outer radius, arc angle, length, width, and thickness
  • Radial, parallel, or customized magnetization directions
  • Suitable for BLDC motors, PMSM motors, generators, servo motors, magnetic couplings, and rotor assemblies

Our Coatings Options

Optional Coatings for Neodymium Arc Magnets

Neodymium arc magnets are commonly used in motors, generators, and rotor assemblies, where surface protection is important for both corrosion resistance and long-term stability. Since sintered NdFeB material is sensitive to oxidation, arc magnets can be supplied with different coating options such as Ni-Cu-Ni, Epoxy, Zinc, or Phosphate according to the working environment, bonding method, temperature range, and assembly requirements. Proper coating selection helps protect the magnet surface during installation and operation, especially in humid, high-speed, or adhesive-bonded motor applications.

Ni-Cu-Ni

A widely used coating for sintered NdFeB magnets, offering a bright metallic appearance, good dimensional stability, and general corrosion protection for indoor and standard industrial applications.

Zinc

A cost-effective coating option for general-purpose applications where basic corrosion protection and simple surface appearance are required. Suitable for controlled indoor or mild working environments.

Epoxy

Suitable for applications requiring improved corrosion protection, especially in humid or chemically challenging environments. Epoxy provides good surface coverage and environmental resistance, but should be evaluated according to wear, impact, and assembly conditions.

Coating Type Thickness Appearance PCT Salt Spray Humidity Acid / Alkali Oil Typical Notes
White Zinc
Zn
≥5 μm Blue-white ★★ ★★★ Basic protection
Color Zinc
Zn
≥5 μm Color-plated red ★★★ ★★★★ Improved corrosion resistance
Ni-Cu-Ni ≥15 μm Silver-white ★★★ ★★★★ ★★★★★ ★★★ ★★★ Common industrial coating
Ni-Cu-Ni-Sn ≥15 μm Silver-white ★★★★★ ★★★★ ★★★★★ Excellent solderability
Chemical Ni ≥5 μm Silver-white ★★★★ ★★★★★ ★★★★★ ★★★ ★★★ Good overall protection
Epoxy ≥12 μm Black or grey ★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★ Good corrosion resistance; weaker wear resistance
Passivated ≤2 μm Black or grey ★★★ ★★★ Thin surface protection
Aluminum
Al
≥3 μm Silver-grey ★★★★★ ★★★ ★★★★ ★★★ High bonding strength
Al + Epoxy ≥15 μm Black or grey ★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★ Excellent corrosion resistance
Zn-Al ≥10 μm Silver-white or silver-grey ★★★★★ ★★★★★ ★★★★★ ★★★★★ Strong protection option
Everluber ≥5 μm Golden yellow ★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★ High-performance surface protection
Teflon ≥5 μm Black ★★ ★★★ ★★★★★ ★★★★★ ★★★ Good corrosion resistance
Parylene Coating ≥3 μm Transparent ★★ ★★★ ★★★★★ ★★★★★ ★★★ Biocompatible coating option

Note:The star rating reflects the relative corrosion resistance of each coating. Five stars indicate excellent resistance, while “—” means the coating is generally not suitable for that condition. For custom neodymium block magnets, coating selection should be based on humidity, salt spray exposure, chemical contact, assembly method and expected service life.

Our Shapes Options

Custom Arc Magnet Shapes & Machining Options

Custom neodymium arc magnets can be manufactured with different inner radius, outer radius, arc angle, length, width, thickness, chamfers, grooves, and special machining features based on motor drawings or rotor assembly requirements. For BLDC motors, PMSM motors, generators, and magnetic couplings, precise arc magnet dimensions are important for rotor fit, air gap control, magnetic field distribution, and assembly stability. Neomet Tech supports customized arc magnet shapes, tolerances, coatings, and magnetization directions to match your specific magnetic circuit and production needs.

Arc Magnet with Mounting Hole

Arc Magnet with Mounting Hole

grooved arc neodymium magnet

grooved arc neodymium magnet

arc neodymium magnet

grooved arc neodymium magnet

Long Arc Segment Magnet

Applications

Arc Magnet Typical Applications

Neodymium arc magnets are widely used in rotating magnetic systems that require strong magnetic force, curved segment geometry, and stable magnetic field distribution. Typical applications include BLDC motors, PMSM motors, servo motors, generators, alternators, magnetic couplings, and rotor assemblies. Their arc shape allows the magnets to fit closely around circular motor structures, helping improve air gap control, torque output, and overall motor efficiency in compact industrial designs.

Arc Magnet Magnetization

Arc Magnet Magnetization

Arc Magnet Magnetization Direction and Custom Options

Neodymium arc magnets can be customized with different magnetization directions according to the motor design and magnetic circuit requirements. Common options include radial magnetization, parallel magnetization, and customized magnetization patterns for rotor or stator assemblies. In addition to magnetization direction, arc magnets can be customized by inner radius, outer radius, arc angle, length, width, thickness, grade, coating, tolerance, and polarity marking to ensure accurate assembly and stable magnetic performance.

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What Is the Relationship Between Magnet Grades and Cost?

Magnet grade has a direct impact on cost. When the performance grade or coercivity level increases, the material formulation and production process often become more demanding. Higher coercivity grades may require the addition of medium and heavy rare earth elements, as well as more advanced manufacturing processes such as grain boundary diffusion.

As a rough reference, when the performance grade increases by one level, for example from N35 to N38, the material cost may increase by around 5%–15%. When the coercivity level increases, such as from N52M to N52H or from N40SH to N40UH, the cost may increase by approximately 10%–15%.

However, the final price is not determined by grade alone. Coating requirements, magnet size, tolerance, magnetization direction, custom shape, order quantity, and inspection standards can also affect the total cost.

If you are not sure which grade is suitable for your project, please contact us with your application details. Our team can help recommend a suitable NdFeB grade based on working temperature, required magnetic force, coating environment, and cost target.

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How to Choose the Right NdFeB Magnet Grade?

In general sintered NdFeB grade naming, the number indicates the maximum energy product range, while the suffix letter indicates the intrinsic coercivity class. For Chinese standard grades, this classification is defined in GB/T 13560-2017.

When Selecting a Grade, Consider:
  • Required magnetic force or flux output
  • Available magnet size and air gap
  • Working temperature and reverse magnetic field
  • Coating, tolerance, and assembly conditions
  • Cost-performance balance for mass production
NdFeB magnet grade N35H explanation

For example, in the grade N35H :

“N” indicates that the magnet is made from NdFeB material, also known as neodymium iron boron.

“35” represents the performance grade and refers to the maximum energy product (BHmax). The higher the number, the higher the BHmax value, and the stronger the magnet can be at the same size.

“H” indicates the intrinsic coercivity class. Compared with standard N grade, H-grade materials offer higher Hcj, helping reduce irreversible demagnetization risk under elevated temperature or reverse magnetic field.

Intrinsic Coercivity Class Guide
N
Normal
M
Medium
H
High
SH
Super High
UH
Ultra High
EH
Extra High
AH
Advanced High

Manufacturing Process of Sintered NdFeB Magnets

Sintered NdFeB magnets require a controlled manufacturing process from raw material batching to final inspection. Each step affects magnetic performance, dimensional accuracy, coating reliability, and long-term stability in industrial applications.

01

Raw Materials Batching

Rare earth elements, iron, boron, and alloying elements are prepared according to the required magnet grade and performance target.

02

Alloy Melting

The raw materials are melted and cast into alloy flakes to form the base material for sintered NdFeB magnet production.

03

Powder Preparation

The alloy is processed into fine powder under controlled conditions to support stable magnetic properties and sintering performance.

04

Magnetic Field Alignment & Pressing

The powder is aligned in a magnetic field and pressed into green compacts, forming the basic shape and magnetic orientation.

05

Vacuum Sintering

The pressed compacts are sintered under vacuum to achieve high density, strong magnetic performance, and stable material structure.

06

Magnetic Property Testing

Key magnetic properties such as Br, Hcj, Hcb, and BHmax are tested to confirm that the material meets the required grade.

07

Precision Machining

Blocks are cut, ground, or shaped to meet customer drawings, dimensional tolerances, and assembly requirements.

08

Surface Protection

Coatings such as Ni-Cu-Ni, zinc, epoxy, or other protective layers are applied to improve corrosion resistance.

09

Magnetization

Magnets are magnetized according to the required direction, pole orientation, or custom magnetic circuit design.

10

Final Inspection

Dimensions, coating quality, magnetic direction, surface field, flux, and appearance can be checked based on project requirements.

11

Packaging

Magnets are packed with suitable magnetic shielding, separation materials, and export-ready packaging for safe transportation.